Products

  • HVAC
  • HVAC control module
  • Air filter
  • Radiator
  • Thermostats
  • Radiation system hoses
  • Heat exchangers

HVAC

Solution configuration

  • Part management by manual kart
  • Sequence controlled by production order
  • Light guiding for manual operations and error proofing
  • 7 assembly operations
  • 1 EOL tester
  • Full traceability

Process

  • Operator starts sequence with his plant card
  • Control of complete assembly sequence
  • Light indicates each time operator has to take a part
  • Grease application
  • Leak test
  • End of line tester, functional test of the product

Technical Data

  • Cycle time: 90s
  • TESTER
    • LIN steppers programming
    • Voltage / Current measurement
    • Motor test
    • Vibration noise test
    • Gage table
    • Parts presence detection
    • Data exporting (Excel, etc…)

Air filter

Solution configuration

  • Robot system cell with integrated manual work place
  • Switchable and returnable work piece fixtures for several types

Process

  • Lock washer assembly
  • Sockets assembly
  • Temperature sensor assembly
  • Screw stand pipe and cover
  • Clip assembly
  • Leak test
  • Marking

Technical Data

  • Cycle time: 50s
  • Fast and easy model change
  • Easy maintenance

Radiator

Solution configuration

  • 2 assembly stations
  • 2 EOLT

Process

  • Part management
  • Clipping
  • Screwing
  • Mechanical test
  • Leak test

Technical Data

  • Cycle time:
  • Fast and easy model change
  • Easy maintenance
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