Applications
Exterior
Products
- Lamps
- Front lamps
- Tail lamps
- Apliques
- Led stripes
- Sunroof
- Windshield
- PCBs
- Sensors
- Wheel pressure
- Pedal position
- Torque – Angle
- Transmission
- Rear mirrors
Front and rear lamps
Solution configuration
- Multiple semiautomatic stations
- Screwing and assembly operations
- Leak and electrical test
Process
- Manual / automatic Screwing
- Manual components assembly
- Leak test
- Manual bulbs placement
- Electrical and components test
- Vision test
Technical Data
- Cycle time < 25s
- Screwdriver torque= 1-6Nm
- Leak test time= 15 sec
- Leak test pressure= 1 psi
- Leak rate= 10 sccm
- Electrical test current= 0.5-6 A
Sunroof
Solution configuration
- 3 preassembly offline stations
- 3 assembly inline stations
- 2 robot cells for cleaning, hot melt dosing and final assembly
- Glass setting station
- Functional test
Process
- Rails and rollo preparation
- Frame mechanism assembly
- Normalization and motor assembly
- Robotic cleaning and primer application
- Curing
- Adhesive bonding and PC cover assembly
- Glass setting and assembly
- Glass movement current, force and noise test
- Unloading
Technical Data
- Cycle time : 5 minutes
- 2x 6 axes robots
- Product traceability
- Pc cover and frame assembly with less than 0.2mm of tolerance
- Allowable tolerance for glass assembly: 0.1 mm
Gas lid microactuator
Solution configuration
- 3 semiautomatic assembly stations
- 1 leak tester and laser marking
- 1 EOL tester
Process
- Motor and terminals insertion into plastic housing (force & displacement monitoring).
- Greasing internal gears and shaft.
- Laser welding of plastic housing and cover
- Leak testing and laser marking
- Press in for levers assembly on the shaft.
- Functional test: activation and deactivation time, current and voltage measuring. VB .NET interface.
Technical Data
- Cycle time 16 seconds
- Poka yoke for all components
- Version detection
- Force & displacement control
- In-line pull-off test
- Angular position evaluation in very fast movement (mili-seconds)
Wheel pressure sensor
Solution configuration
- Full automatic line
- Several linked automatic modules
- Part transport in pallets over automatic conveyors
Process
- Housing loading
- PCB’s Loading
- Batteries’ Loading
- Welding Station and Vision Control
- Cooling
- Testing Station, and laser engraving
- Cover loading
- Cover assembly, laser welding and leak test
- Final Test
- Finished Parts Unloading
Technical Data
- Cycle time: 5s
- FPY: 99,75%
- Buffer: 20 min
- Multiple process recipe
- Fast and easy model change
- Easy maintenance
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